How can Manhart (Guangdong) CNC Machine Tool Co., Ltd. reduce manual intervention and achieve automated production during the rolling and bending process?

Reducing manual intervention and achieving automated production are key steps in improving production efficiency during the rolling and bending process. Here are some specific strategies and methods:
1. * * Introduction of CNC technology * *:
-Install a CNC system to enable the bending machine to perform automated operations according to preset programs. The CNC system allows users to input precise bending parameters, including angles, lengths, etc., and automatically perform these operations.
-Using CAD/CAM software for sheet metal design and programming, directly generating the machining program of the bending machine, further reducing the need for manual programming.
2. * * Equipped with an automated loading and unloading system * *:
-Introduce automatic feeding devices, such as conveyor belts or robotic arms, to automatically transport the sheet metal to the working area of the bending machine.
-Configure an automatic unloading system so that the bent sheet can automatically leave the work area and prepare for the processing of the next sheet.
3. * * Implementation process monitoring and adaptive adjustment * *:
-Install sensors and monitoring systems to monitor key parameters such as the position, angle, and bending force of the sheet in real-time.
-By utilizing a feedback control system, the parameters of the bending machine are automatically adjusted based on real-time monitoring data to ensure the stability and consistency of the machining process.
4. Integrated Information Management System:
-Establish a production management information system that combines the operating data of the bending machine with production planning, inventory management, and other information.
-By analyzing data, optimizing production plans, predicting equipment maintenance needs, and further improving production efficiency.
5. * * Training and Maintenance * *:
-Provide professional training to operators and maintenance personnel to enable them to proficiently operate and maintain automation equipment.
-Regularly inspect and maintain equipment to ensure its normal operation and reduce manual intervention caused by equipment failures.
6. * * Research and Introduction of Advanced Technologies * *:
-Continuously monitor industry trends, research and introduce new automation technologies, such as machine vision and artificial intelligence, to further improve the automation level of bending machines.
By comprehensively applying these strategies and methods, manual intervention in the rolling and bending process can be gradually reduced, automated production can be achieved, thereby improving production efficiency, reducing production costs, enhancing product quality and market competitiveness.