Manhart What are the impacts of CNC circular machine failures on production?

The impact of CNC circular machine failures on production is multifaceted, mainly manifested in the following aspects:
1、 Decreased production efficiency
1. * * Production stagnation and idle production line * *: Once the CNC circular machine malfunctions, it will lead to production stagnation, and the entire production line may be forced to idle due to a malfunction in a certain link. This directly affects the production capacity of the entire production line and reduces production efficiency.
2. * * Maintenance time consumption * *: In order to troubleshoot, a large amount of time and human resources are required for complex processes such as shutdown inspection, diagnosis, maintenance, and startup debugging. These additional time consumption will directly lead to a decrease in production efficiency.
2、 Decline in finished product quality
1. * * Process parameter changes * *: Faults in CNC circular machines may cause changes in process parameters, such as cutting speed, feed rate, etc., which can affect the machining accuracy and surface quality of finished products.
2. * * Increased scrap rate * *: Equipment failures may also lead to a large number of finished products being discarded due to non-compliance with quality requirements, increasing production costs and risks.
3、 Increased production costs
1. * * Maintenance cost * *: Maintenance work such as shutdown inspection and replacement of parts caused by equipment failures will incur additional maintenance costs.
2. * * Human resource cost * *: In order to troubleshoot, a large amount of manpower and time need to be invested, which will increase the cost of human resources.
3. Cost increase caused by decreased production efficiency: A decrease in production efficiency means a decrease in the number of finished products produced per unit of time, thereby increasing the production cost per unit of product.
4、 Potential security risks
1. * * Mechanical injury * *: During the maintenance process of CNC circular machines, if safety operating procedures are not followed, it may lead to mechanical injury and other safety accidents.
2. * * Electrical risk * *: Equipment failure may cause electrical system abnormalities, leading to risks such as electrical fires and shocks.
In summary, the impact of CNC circular machine failures on production is multifaceted, including decreased production efficiency, decreased finished product quality, increased production costs, and potential safety risks. In order to avoid these impacts, enterprises should strengthen the daily maintenance and upkeep of equipment, timely detect and eliminate faults, and ensure the normal operation of production lines. Meanwhile, improving the professional skills and knowledge level of maintenance personnel is also an important means to reduce equipment failures.