Manhart (Guangdong) CNC Machine Tool Co., Ltd.’s Operation and Maintenance Regulations in Precision Cutting

Precision Cutting Machine Operation and Maintenance Regulations
1、 Preparation before operation
1. Operators should be familiar with the structure, performance, and safety operating procedures of precision cutting machines to ensure correct and safe operation.
2. Check whether the equipment is intact and whether the electrical components such as power supply, cables, and plugs are safe and reliable.
3. Prepare the required cutting tools and workpieces, and check if they meet the specifications and requirements of the cutting machine.
4. Ensure that the operating environment is clean, free of debris, flammable and explosive materials, and well ventilated.
2、 Detailed operation steps
1. Place the workpiece on the cutting platform and fix it with a fixture or pressure plate to ensure that the workpiece is stable and does not shake.
2. Choose a suitable cutting tool and install it on the cutting head, adjust cutting parameters (such as cutting speed, depth, etc.).
3. Start the cutting machine, move the cutting head above the workpiece, slowly lower the cutting head to make contact with the workpiece and start cutting.
4. During the cutting process, maintain a uniform feed rate, pay attention to the cutting situation, and adjust the cutting parameters or cutting head position in a timely manner.
5. After cutting is completed, turn off the power of the cutting machine, raise the cutting head, and remove the workpiece and cutting tool.
3、 Cutting process monitoring
During the cutting process, the cutting situation should be observed at all times, paying attention to the cutting quality, speed, and wear of the cutting head.
If poor cutting quality, abnormal speed, or severe wear of the cutting head are found, the machine should be stopped for inspection and adjustment in a timely manner.
3. Pay attention to the operation of the cutting machine. If there is any abnormal sound, vibration, or high temperature, it should be stopped immediately for processing.
4、 Post operation cleaning
After the cutting is completed, the cutting platform and surrounding cutting debris, waste materials, etc. should be cleaned up in a timely manner.
2. Use specialized tools to clean any residue on the cutting tool and keep it clean and sharp.
3. Conduct a comprehensive cleaning and inspection of the equipment to ensure that there is no residue or damage.
5、 Daily maintenance points
1. Clean the equipment daily to maintain its neat appearance.
2. Check if the fasteners of the equipment are loose, and if they are, tighten them in a timely manner.
3. Check if the lubrication system, cooling system, and chip removal system of the cutting machine are working properly, and promptly handle any abnormalities.
6、 Regular maintenance process
1. Conduct a comprehensive inspection of the equipment once a week, including electrical and mechanical components.
2. Replace or grind the cutting tools every month to maintain their sharpness and cutting quality.
3. Conduct an annual major overhaul of the equipment, including replacing severely worn parts, cleaning the oil tank, etc.
7、 Maintenance precautions
1. During maintenance, ensure that the equipment is powered off to avoid electric shock accidents.
2. Use appropriate tools for maintenance operations to avoid damage to the equipment.
During the maintenance process, attention should be paid to observing the working status of the equipment, and any abnormal situations should be dealt with in a timely manner.
8、 Troubleshooting and Prevention
If a malfunction is found in the equipment, it should be immediately shut down for inspection, and troubleshooting and handling should be carried out based on the symptoms of the malfunction.
For common faults, preventive measures should be formulated in advance to avoid their occurrence.
3. Regularly maintain and upkeep the equipment, promptly identify and address potential issues, and ensure the stable operation of the equipment.
The above are the operating and maintenance regulations for precision cutting machines. Operators should strictly abide by relevant regulations to ensure safety during operation and stable operation of the equipment. At the same time, relevant departments should also strengthen the supervision, inspection, and maintenance of equipment to ensure its normal use and extend its service life.