How does Manhart (Guangdong) CNC Machine Tool Co., Ltd. regularly check the wear of the rolling mill rollers?

Regular inspection of the wear and tear of the rolling mill rollers is an important part of maintaining the normal operation of the equipment. The following are the steps to regularly check the wear of the rolling mill rollers:
1. * * Set Inspection Cycle * *: Firstly, it is necessary to set a reasonable inspection cycle. This cycle can be determined based on factors such as the frequency of roller usage, workload, and environmental conditions. Usually, it is recommended to conduct weekly or monthly inspections, but more frequent inspections may be required in harsh working environments.
2. * * Appearance inspection * *: During the inspection cycle, the first step is to conduct an appearance inspection of the rollers. Observe the surface of the roller for obvious wear, cracks, dents, or other abnormalities. Meanwhile, check if the edges of the rollers are sharp, if there are any chamfers or excessive wear.
3. * * Measuring Dimensions * *: Use calipers or measuring instruments to measure key dimensions such as the diameter, width, and thickness of the rollers. Compare the size of the new product with the roller and observe if there is any significant reduction or wear.
4. * * Check the clearance between the rollers * *: Check the clearance between the rollers and other components of the rounding machine. If the gap is too large, it may be caused by roller wear. Use measuring instruments such as feeler gauges or vernier calipers to measure the gap size and compare it with the standard value.
5. * * Record Data * *: After each inspection, record the wear data of the rollers. Including appearance inspection results, dimension measurement values, gap measurement values, etc. These data can be used to analyze the trend and speed of roller wear.
6. * * Analysis and Evaluation * *: Analyze the wear of the rollers based on recorded data. If the wear rate is too fast or exceeds the allowable range, it may be necessary to consider replacing the rollers. Meanwhile, according to the wear and tear situation, the operating parameters or maintenance plan of the equipment can be adjusted.
7. * * Develop maintenance plan * *: Based on the wear of the rollers, develop corresponding maintenance plans. This includes regular replacement of rollers, adjustment of equipment parameters, and increased lubrication. Ensure that the equipment operates in good condition and extend the service life of the rollers.
By following the above steps, it is possible to regularly check the wear of the rollers of the rounding machine and take corresponding maintenance measures. This helps to ensure the normal operation of the equipment, improve production efficiency, and reduce maintenance costs.