Manhart What are the maintenance procedures for bending machine molds?

#Maintenance regulations for bending machine molds
As a key component in metal processing, the maintenance of bending machine molds is crucial for ensuring machining accuracy, extending mold service life, and ensuring production safety. The following is a comprehensive set of maintenance procedures for bending machine molds, covering daily cleaning and maintenance, regular inspection and maintenance, lubrication and rust prevention, safety operation procedures, as well as storage and environmental management.
## 1. Daily cleaning and maintenance
###1.1 Cleaning work
-* * Daily Cleaning * *: After work each day, use a soft cloth or brush to remove impurities such as oil stains, iron filings, and waste from the surface of the mold, keeping the mold surface clean.
-* * Avoid scratches * *: During the cleaning process, pay attention to using appropriate tools and methods to avoid scratching the surface of the mold, which may affect the machining accuracy.
###1.2 Mold Protection
-Rust prevention treatment: For temporarily unused molds, an appropriate amount of rust prevention oil should be applied to prevent rusting or corrosion.
-Dust Cover: Dust covers or cloth bags can be used to cover the mold, reducing the accumulation of dust.
## 2. Regular inspection and maintenance
###2.1 Appearance inspection
-* * Regular Inspection * *: Weekly or based on production conditions, regularly inspect the appearance of the mold to see if there are any abnormal conditions such as cracks, wear, deformation, etc.
-* * Record Feedback * *: Any issues discovered should be promptly recorded and reported to maintenance personnel for timely resolution.
###2.2 Accuracy testing
-Accuracy verification: Regularly use professional tools to check the accuracy of the mold, such as angles, dimensions, etc., to ensure that they are within the allowable range.
-Adjustment and correction: For molds with large precision deviations, adjustments or corrections should be made to meet processing requirements.
## 3. Lubrication and rust prevention
###3.1 Lubrication Management
-Lubrication point identification: Understand the lubrication points of the mold, including key parts such as sliding surfaces and contact surfaces.
-Regular lubrication: According to the frequency of use and lubrication requirements, regularly add an appropriate amount of lubricant to the lubrication points of the mold to reduce friction and wear.
###3.2 Rust prevention measures
-Internal rust prevention: For parts of the mold that are not easily accessible, rust prevention treatment can be carried out by spraying rust inhibitor or applying rust proof oil.
-External rust prevention: Apply rust proof oil on the outer surface of the mold to form a protective layer, preventing moisture and oxygen in the air from corroding the mold.
## 4. Safety operating procedures
###4.1 Preparation before operation
-Wear protective gear: Operators should wear protective clothing, gloves, helmets, and other labor protection equipment before coming into contact with the mold.
-Equipment inspection: Check whether the bending machine and mold are in good condition to ensure that there are no faults or safety hazards.
###4.2 Operation process
-* * Standardized operation * *: Operate the mold correctly according to the operating procedures, avoiding rough or irregular operations.
-* * Pay attention to safety * *: During the operation, maintain concentration and observe the operation of the mold and equipment. If any abnormal situation is found, immediately stop the machine for processing.
###4.3 Post operation processing
-Clean up the site: After processing is completed, promptly clean the work area, return the molds to their original positions, and keep the workplace clean and orderly.
-Power off the equipment: Turn off the power of the bending machine to ensure that the equipment is in a safe state.
## 5. Storage and Environmental Management
###5.1 Storage Requirements
-Dry and ventilated: The mold should be stored in a dry, ventilated, and non corrosive gas environment to avoid moisture and corrosion.
-* * Stable placement * *: The mold should be placed steadily on a dedicated bracket or shelf to avoid collision and falling.
###5.2 Environmental Management
-Temperature and humidity control: Control the temperature and humidity of the storage environment to avoid adverse effects of extreme weather on the mold.
-Dust and Rat Prevention: Take measures to prevent dust and rodents, and maintain a clean and hygienic storage environment.
In summary, the maintenance procedures for bending machine molds cover multiple aspects such as daily cleaning and maintenance, regular inspection and maintenance, lubrication and rust prevention, safety operating procedures, and storage and environmental management. By strictly implementing these regulations, the service life and processing accuracy of molds can be effectively improved, and production costs and safety risks can be reduced.