Manhart How to prevent CNC bending machine failures and improve equipment stability?

In order to prevent CNC bending machine failures and improve equipment stability, we can take the following series of measures:
1、 Standardized operation and maintenance
1. * * Professional Training * *: Ensure that operators receive professional training, are familiar with the operating procedures and maintenance requirements of the equipment, and understand the basic working principles and structures of the equipment.
2. * * Standardized operation * *: Operators are required to follow the equipment manual and operating procedures to avoid improper operations such as overloading and speeding, in order to reduce the possibility of equipment wear and failure.
3. * * Regular Maintenance * *: Develop and implement a regular maintenance plan for equipment, including lubrication, tightening, cleaning, replacing vulnerable parts, etc., to ensure that the various performance parameters of the equipment are within the specified range.
2、 Strengthen equipment inspection
1. * * Daily Inspection * *: Conduct a comprehensive inspection of the equipment before starting up every day, including lubrication, electrical connections, fasteners, transmission components, etc., and promptly detect and handle any abnormal situations.
2. Regular Inspection: According to the equipment manual and maintenance plan, conduct in-depth inspections on the equipment regularly, including hydraulic systems, electrical systems, transmission systems, etc., to ensure that the equipment is in good working condition.
3、 Using high-quality accessories and oil products
1. * * Choose appropriate accessories * *: When replacing or repairing equipment, reliable accessories that match the original equipment should be selected to ensure the performance and stability of the equipment.
2. * * Choose appropriate oil products * *: Select hydraulic oil, lubricating oil, and other oil products that meet the equipment requirements, regularly replace and clean the oil circuit, and ensure the normal operation of the equipment’s hydraulic and lubrication systems.
4、 Preventing hydraulic system issues
1. * * Keep Clean * *: The hydraulic system should be kept clean to prevent pollutants such as dust and impurities from entering the system, which may cause blockages or damage.
2. * * Control oil temperature * *: The temperature of hydraulic oil should be controlled within an appropriate range to avoid problems such as oil aging and viscosity reduction caused by high oil temperature.
3. Regular inspection: Regularly check the working status of the pressure gauge, oil pump, oil cylinder and other components of the hydraulic system, and promptly handle any problems found.
5、 Electrical system protection
1. Dust and moisture prevention: The electrical system should be dust-proof and moisture-proof to prevent dust and moisture from entering the system, causing problems such as short circuits and poor contact.
2. * * Regular Inspection * *: Regularly inspect the working status of the power supply, circuits, controllers, and other components of the electrical system to ensure system stability and reliability.
3. Lightning protection: Install lightning protection facilities to avoid damage to the electrical system caused by lightning.
6、 Software system maintenance
1. Regular updates: Regularly update the software version of the CNC system to achieve better performance and functionality.
2. * * Data Backup * *: Regularly backup the data of the CNC system to prevent data loss or damage.
3. * * Anti virus attack * *: Install antivirus software, regularly check and clear viruses, and protect the security of the CNC system.
By implementing the above measures, the occurrence of CNC bending machine failures can be effectively prevented, and the stability and reliability of the equipment can be improved, thereby bringing higher production and economic benefits to the enterprise.