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Tagalog Common faults and preventive measures of CNC rolling machine
1、 Common faults of CNC rolling machine
###1 Mechanical vibration fault
Mechanical vibration is one of the common faults in the operation of CNC rolling machines. This may be caused by imbalances in mechanical components, loose fasteners, or bearing wear. Long term vibration not only affects the accuracy of the machine, but may also lead to component damage.
###2 Overcurrent thermal effect fault
Overcurrent thermal effect faults are mainly caused by electrical system issues. For example, motor overload, circuit short circuit, or poor contact can all cause excessive current, resulting in excessive heat generation and affecting the normal operation of the machine.
###3 Wear and natural aging faults
During long-term operation, some components such as bearings and gears of CNC rolling machines will gradually wear out due to friction and wear. Meanwhile, the aging of materials can also lead to a decrease in machine performance.
###4 External damage or improper operation faults
External damage or improper operation is also one of the common causes of malfunctions in CNC rolling machines. For example, machine malfunctions may occur due to impacts, operators not following operating procedures, etc.
2、 Preventive measures for faults in CNC rolling machines
###1 Regular inspection of mechanical components
To avoid mechanical vibration faults, the mechanical components of the CNC rolling machine should be inspected regularly. Ensure the balance of mechanical components, tightness of fasteners, and good condition of bearings.
###2 Control current to prevent overheating
For overcurrent thermal effect faults, the electrical system should be regularly inspected to ensure that the motor, wiring, etc. are in good condition. At the same time, control the magnitude of the current to prevent the impact of overheating on the machine.
###3 Lubrication and maintenance
Lubrication is the key to reducing wear. Regular lubrication should be provided for all components of the CNC rolling machine to maintain normal operation. In addition, regular maintenance should be carried out on the machine to clean dust, tighten loose components, etc.
###4 Standardized operation to avoid external damage
To avoid malfunctions caused by external damage or improper operation, strict operating procedures should be established and operators should be trained. Operators should strictly follow the procedures to avoid unnecessary damage to the machine.
In summary, by analyzing common faults of CNC rolling machines and taking corresponding preventive measures, the stability and service life of the machines can be effectively improved, creating greater value for enterprises.