How does Manhart (Guangdong) CNC Machine Tool Co., Ltd. optimize the machining parameters of mechanical electric rolling machines to improve the surface quality of machining?

Optimizing the processing parameters of mechanical electric rolling machines to improve surface quality is a comprehensive process that involves multiple adjustments and improvements. Here are some suggested measures:
1. * * Linear speed adjustment * *: Linear speed is a key parameter for the operation of the rolling machine, which directly affects the quality of the processed surface and production efficiency. The linear speed should be reasonably calculated and adjusted based on factors such as the thickness, width, and material of the steel plate, to ensure that the coiling and feeding speeds of the steel plate match and avoid speed and quality issues.
2. * * Tension control * *: Tension is another important parameter in the rolling process, which affects the tightness and surface quality of the rolling plate. It is necessary to accurately adjust the tension size according to the characteristics of the steel plate, maintain tension balance, and prevent quality problems caused by excessive tightness or looseness.
3. * * Tool selection and adjustment * *: Selecting appropriate tools and adjusting the cutting angle and speed of the tools according to the properties of the processed materials can effectively reduce cutting force, reduce the roughness of the processed surface, and improve smoothness.
4. * * Feed rate and cutting depth * *: Reasonably set the feed rate and cutting depth to avoid excessive or insufficient feed rate causing a decrease in surface quality. These parameters need to be gradually adjusted and optimized based on the hardness and processing requirements of the material.
5. Cooling and Lubrication: Ensuring sufficient cooling and lubrication during the machining process is the key to improving surface quality. Appropriate coolant and lubricants can reduce friction between tools and materials, reduce heat generation, and prevent material deformation and tool wear.
6. * * Machine stability and accuracy * *: Ensuring the stability and accuracy of mechanical electric plate rolling machines is a prerequisite for optimizing processing parameters. Regularly maintain and upkeep the machine tool, inspect the transmission system, lubrication system, and electrical system to ensure that the machine tool is in optimal working condition.
7. * * Processing sequence and path planning * *: Reasonable processing sequence and path planning can reduce vibration and deformation during the processing, and improve the flatness of the processing surface. It is necessary to plan the machining sequence and path reasonably based on the shape and size of the workpiece.
8. Real time monitoring and feedback: By installing sensors and monitoring systems, real-time data during the machining process, such as temperature, pressure, speed, etc., are obtained, and processing parameters are adjusted based on these data to achieve closed-loop control of the machining process.
In summary, optimizing the processing parameters of mechanical electric plate rolling machines requires starting from multiple aspects, comprehensively considering multiple factors such as materials, cutting tools, machine tools, and processes. Through continuous experimentation and adjustment, the best combination of processing parameters can be found to improve the surface quality of processing.