Manhart What are the effects of poor lubrication on twisted axis CNC bending machines?

The impact of poor lubrication on twisted axis CNC bending machines is multifaceted, and can be summarized as follows:
1. * * Equipment damage and shortened lifespan * *:
-Poor lubrication can lead to increased friction between internal parts of the machine tool, resulting in increased wear of the parts and ultimately shortening the service life of the equipment.
-Under harsh working conditions, poor lubrication may also lead to serious problems such as thermal deformation and cracking of equipment, thereby accelerating equipment damage.
2. * * Decreased machining accuracy * *:
-Poor lubrication increases the sliding resistance between the guide rail and the slider, leading to inaccurate positioning during high-speed machining and affecting machining accuracy.
-Long term poor lubrication can also exacerbate the wear of machine tools, further reducing machining accuracy and stability.
3. * * Decreased production efficiency * *:
-Poor lubrication can lead to unstable operation of machine tools, generating vibration and noise, which not only affects the efficiency of operators, but may also increase the failure rate of machine tools, resulting in production line shutdown and increased maintenance costs.
4. * * Safety hazards * *:
-Poor lubrication causes unstable equipment operation, increases the risk of equipment failure, and may lead to safety accidents, posing a threat to the safety of operators.
5. * * Environmental Pollution * *:
-Poor lubrication may lead to lubricant leakage, which not only wastes resources but also pollutes the production environment, affecting the environmental image and production costs of the enterprise.
Specific data and information include:
-Statistics show that equipment failures caused by poor lubrication account for about 36% of the total number of failures, with direct visual failures accounting for about 17% and hidden failures accounting for about 19%.
-Oil leakage problem: After running the equipment for a period of time, if the sealing ring is damaged or the screws are loose, the box may leak oil, and in severe cases, it can also cause environmental pollution.
-Surface wear: Friction pair surfaces, such as gear pairs and other meshing transmission parts, may experience tooth surface failure forms such as wear, pitting, and bonding under poor lubrication, causing mechanical equipment to malfunction.
Therefore, maintaining good lubrication of the torsion axis CNC bending machine is crucial for ensuring the normal operation of the equipment, improving machining accuracy, reducing production costs, and ensuring personnel safety.