Manhart How to improve the service life and stability of punching and shearing machines through operation and maintenance?

To improve the service life and stability of the punching and shearing machine through operation and maintenance, the following steps and measures can be followed:
###1、 In terms of operation
1. * * Comply with safety operating procedures * *:
-Before starting up, ensure that all components of the punching and shearing machine are in normal condition, and inspect the materials for impurities and corrosion damage.
-Do not interfere with the working area or circuit of the punching and shearing machine, and avoid momentary switching and power plugging operations to prevent equipment malfunctions and dangers.
-Always wear appropriate protective equipment, such as a safety helmet, protective goggles, gloves, face shields, etc.
-When operating, stand on the side of the machine, maintain a certain safe distance, and do not stand on the working surface.
2. * * Follow the operation manual * *:
-Carefully read and understand the operation manual of the punching and shearing machine, and follow its provided operating procedures and parameter settings.
-Avoid overloading the punching and shearing machine to prevent damage caused by equipment overload.
3. Preparation before processing:
-Before processing, inspect the workpiece to ensure it meets the requirements. If necessary, clean any debris on the surface of the workpiece.
-Ensure that the cutting tools and molds are sharp and intact, and regularly inspect and replace worn tools.
4. * * Maintain a clean working environment * *:
-Keep the work area clean and avoid impurities and debris entering the interior of the punching and shearing machine, which may affect equipment performance.
###2、 In terms of maintenance
1. * * Daily cleaning and maintenance * *:
-Before leaving work every day, clean the cutting machine, including internal and external cleaning, and use a vacuum cleaner or brush to remove metal shavings and oil stains from the cutting area.
-Regularly clean the dust and oil on the surface of the equipment to keep it clean and tidy.
2. * * Lubrication work * *:
-According to the lubrication instructions in the equipment manual, regularly add lubricating oil to maintain good lubrication of all parts of the machine.
-Pay attention to checking the working status of the lubrication system to ensure that the lubricating oil supply is sufficient and clean.
3. * * Electrical System Maintenance * *:
-Regularly check the operation of the electrical system, including whether the power switch and wire connections are good.
-If any abnormal situation is found, it should be repaired immediately or maintenance personnel should be contacted for repair.
4. Regular inspection and maintenance:
-Regularly inspect all components of the punching and shearing machine, including fasteners, bearings, cutting tools, etc., to ensure that they are in good working condition.
-For discovered problems or damaged components, timely maintenance or replacement should be carried out to avoid minor issues affecting equipment performance and stability.
5. * * Preventive Maintenance * *:
-Take preventive maintenance measures, such as regularly replacing vulnerable parts, inspecting and calibrating sensors, to reduce machine failures and downtime.
6. * * Establish maintenance records * *:
-Establish maintenance records, track and record the maintenance status and fault frequency of the punching and shearing machine, conduct historical data analysis, in order to timely discover and solve common problems.
The implementation of the above measures can significantly improve the service life and stability of the punching and shearing machine, reduce maintenance costs, and ensure the continuous and stable operation of the production line.