During the bending process, the occurrence of errors may be caused by various factors, such as mold wear, parallelism issues between the slider and the workbench, etc. The methods for handling these errors vary depending on the specific cause of the error.
Check the mold: If any errors are found, the first step is to check whether the mold used by the bending machine is worn or damaged. If this phenomenon causes errors, a new mold can be replaced to try to solve the problem.
Adjust the parallelism between the slider and the workbench: If it is found after inspection that the parallelism between the slider and the workbench does not meet the usage requirements, it can be adjusted according to relevant standard requirements to maintain this parallelism within the allowable range.
Check other mechanical components: If there is still a certain degree of error in the angle of the bending machine parts, it may be necessary to check whether other mechanical components, such as the guide rail, spindle, etc., are normal.
Calibration and adjustment: If errors are found, the equipment can be calibrated and adjusted. This may involve adjusting equipment parameters, such as bending angle, pressure, etc., to achieve the required accuracy and consistency of the equipment.
Using compensation technology: In some cases, compensation technology can be used to reduce or eliminate errors. For example, angle errors can be corrected by adjusting the geometric shape of the mold or using compensation devices.
Improving the skills and awareness of operators: The skills and awareness of operators also have a significant impact on the accuracy of the bending process. By training and improving operator skills, errors caused by human factors can be reduced.
Maintenance and upkeep: Regular maintenance and upkeep of equipment is also an important measure to ensure bending accuracy. This includes cleaning equipment, inspecting fasteners, replacing worn parts, etc.
Using quality inspection tools: Some quality inspection tools can be used to help detect and evaluate errors during the bending process. For example, using measuring tools to measure bending angles or lengths to ensure compliance with requirements.
In summary, handling errors that occur during the bending process requires corresponding measures to be taken based on specific circumstances. By checking the mold, adjusting the parallelism between the slider and the workbench, improving operator skills, and maintenance measures, errors can be effectively reduced and bending accuracy can be improved.