How should Manhart (Guangdong) CNC Machine Tool Co., Ltd. control welding parameters to prevent porosity during the welding process?

Controlling welding parameters is one of the key measures to prevent the formation of porosity during the welding process. Here are some suggestions to help you control welding parameters to prevent porosity:
1. * * Control welding current and voltage * *: Select the appropriate welding current and voltage based on the welding method and material used. Ensure that welding parameters are within the appropriate range to provide sufficient heat and melt flow, while avoiding overheating of the melt and reducing the formation of pores.
2. * * Control welding speed * *: Welding speed too fast may cause the molten pool to cool too quickly, and the gas cannot fully escape; If the welding speed is too slow, it may cause the molten pool to overheat and increase the generation of pores. Therefore, it is necessary to choose the appropriate welding speed based on factors such as material thickness, welding method, and welding position.
3. * * Choose the appropriate welding wire diameter and extension length * *: The welding wire diameter and extension length will affect the welding current and the stability of the molten pool. Choose the appropriate welding wire diameter and extension length to ensure the stability of the welding process and sufficient gas escape.
4. * * Control the flow and type of protective gas * *: Using appropriate protective gas can eliminate air in the welding area and reduce the generation of pores. Ensure that the flow rate and type of protective gas match the welding method and material used, and regularly check the supply of protective gas to ensure its quality and stability.
5. * * Control preheating and post heating temperatures * *: For certain materials, preheating and post heating can reduce the generation of pores during the welding process. Select appropriate preheating and post heating temperatures based on the type and thickness of the material, and ensure that the appropriate temperature range is maintained during the welding process.
6. * * Pay attention to welding sequence and direction * *: A reasonable welding sequence and direction can ensure the stability of the molten pool and the full escape of gas. According to the characteristics and requirements of the welding structure, choose the appropriate welding sequence and direction to avoid welding stress concentration and porosity.
In summary, controlling welding parameters is one of the key measures to prevent porosity. By selecting appropriate welding current, voltage, welding speed, wire diameter and extension length, flow and type of protective gas, preheating and post heating temperatures, and paying attention to welding sequence and direction, the generation of gas pores during the welding process can be effectively reduced, and welding quality and reliability can be improved.