What are the operating steps for replacing the CNC bending machine by Manhart (Guangdong) CNC Machine Tool Co., Ltd?

The operation steps for replacing the bending wheel of a CNC bending machine usually involve the following key steps:
1. * * Shutdown and power off * *:
-Before carrying out any replacement or maintenance operations, it is necessary to ensure that the CNC bending machine is completely stopped and the power is disconnected to ensure safe operation.
2. * * Disassemble the old roll bending wheel * *:
-Use appropriate tools such as wrenches, dismantling tools, etc. to remove the old bending wheel from the bending machine.
-During the disassembly process, pay attention to the connection method and fixing parts between the bending wheel and the machine to avoid damaging other components.
3. * * Inspection and Preparation * *:
-Check if the new bending wheel meets the equipment specifications and requirements, and confirm that it is intact and undamaged.
-Prepare necessary installation tools and auxiliary materials, such as lubricating oil, seals, etc.
4. * * Install a new bending wheel * *:
-Clean the installation area of the bending machine to ensure that there is no dust or oil stains.
-Install the new bending wheel onto the bending machine in the correct way and position.
-Use appropriate tools and follow the installation guidelines or instructions provided by the manufacturer to gradually tighten the connectors and fasteners.
5. * * Adjustment and Testing * *:
-Adjust the position and clearance of the bending wheel as needed to ensure proper fit with other components of the equipment.
-Start the CNC bending machine and conduct a no-load trial run. Observe the operation of the new bending wheel and check for any abnormal sounds, vibrations, or instability.
6. Lubrication and Maintenance:
-According to the manufacturer’s recommendation, lubricate the new bending wheel to ensure it receives appropriate lubrication protection during operation.
-Perform necessary equipment maintenance, such as cleaning equipment surfaces, inspecting hydraulic and pneumatic systems, etc.
7. * * Acceptance and Record * *:
-Conduct actual workpiece processing tests to verify the processing quality and performance of the new rolling and bending wheel.
-Record the time, model, and maintenance content of replacing the bending wheel for future reference.
8. * * Training and Safety Tips * *:
-Ensure that operators understand the usage characteristics and precautions of the new rolling and bending wheel.
-Provide necessary operational training and safety guidance to ensure that operators are able to use and maintain equipment correctly.
The above steps are a general replacement process, and the specific operating steps may vary depending on different CNC bending machine models and manufacturers. Before actual operation, it is necessary to refer to the equipment’s operating manual, maintenance manual, or consult the manufacturer’s technical support to ensure the correctness and safety of the operation.