Manhart What measures should be taken when a torsion axis CNC bending machine malfunctions during operation?

When the CNC bending machine of the torsion axis malfunctions during operation, the following measures should be taken to deal with it:
1. * * Immediate shutdown * *:
-Once abnormal sounds, vibrations, odors, or performance degradation are detected in the equipment, the operation of the machine should be immediately stopped to avoid further deterioration of the fault or causing greater losses.
2. * * Troubleshooting * *:
-Conduct a detailed inspection of the equipment to determine the specific location and cause of the malfunction. This may include inspecting electrical systems, hydraulic systems, mechanical components, etc.
-Use the device’s built-in diagnostic system or professional testing tools to assist in troubleshooting.
3. * * Record fault information * *:
-A detailed record of the time, phenomenon, troubleshooting process, and preliminary determination of the cause of the malfunction is helpful for subsequent analysis and maintenance.
4. * * Repair or replace parts * *:
-If the malfunction is caused by damage or failure of a certain component, it should be repaired or replaced in a timely manner. Ensure the use of qualified spare parts and replace them according to the equipment manufacturer’s requirements.
5. * * Testing and Verification * *:
-After completing the fault repair, conduct sufficient testing to verify whether the machine has returned to normal. You can use the device’s built-in testing program or simulate actual working conditions for testing.
6. * * Preventive measures * *:
-Analyze the cause of the malfunction, identify potential hazards or issues, and take corresponding preventive measures to prevent similar malfunctions from happening again.
-Strengthen the daily maintenance and upkeep of equipment, conduct regular inspections and repairs, and ensure the stable operation of the equipment.
7. * * Professional Support * *:
-If encountering complex faults that cannot be solved on their own, they can seek support and assistance from equipment manufacturers or professional technical personnel.
8. * * Operator Training * *:
-Provide regular training to operators to familiarize them with the operation and maintenance requirements of the equipment, and improve their operational skills and fault identification abilities.
9. * * Safety precautions * *:
-When troubleshooting and repairing, it is essential to follow safety operating procedures to ensure the safety of personnel and equipment.
-If it is necessary to disassemble or install components, the power should be cut off first and corresponding protective measures should be taken.
10. * * Maintenance Record * *:
-Establish detailed maintenance records, including fault phenomena, troubleshooting process, repair methods, repair dates, etc. This helps to understand the operational status of the equipment and provides reference for future maintenance.
Through the above measures, it is possible to effectively deal with the faults that occur during the operation of the torsion axis CNC bending machine and minimize the impact of the faults on production.