To reduce wear during CNC roll bending machine processing, you can start from the following aspects:
1. Equipment selection and configuration
1. **Select high-performance equipment**: Prioritize the use of high-precision and high-efficiency CNC rolling bending machines. These equipment usually have more optimized structures and control systems, which can significantly reduce wear during processing.
2. **Properly configure the tool**: Choose the appropriate tool according to the processing material, and pay attention to the hardness, wear resistance, edge sharpness and other characteristics of the tool to ensure cutting quality and extend tool life.
2. Optimization of processing parameters
1. **Cutting speed adjustment**: Adjust the appropriate cutting speed according to the characteristics of the processing material and tool. Reducing cutting speed reduces friction and heat between the tool and workpiece, thereby reducing wear.
2. **Feed and cutting depth control**: Set the feed and cutting depth reasonably to avoid excessive cutting load causing rapid tool wear.
3. Tool maintenance and management
1. **Regular Cleaning**: Use detergent to clean the tool regularly to remove oil and chips on the surface and keep the tool clean and sharp.
2. **Lubrication and Cooling**: During the machining process, use appropriate cutting fluid for lubrication and cooling to reduce friction and heat during cutting and reduce tool wear.
3. **Keep it properly**: Knives should be kept properly after use and placed in a dry and ventilated place to avoid moisture and corrosion.
4. Improvement of processing technology
1. **Optimize processing process**: By improving the processing process, reducing unnecessary processing steps and transfer links, and reducing tool wear during transportation and installation.
2. **Improve material quality**: Choosing high-quality raw materials suitable for processing can reduce the load and wear of the tool during the cutting process.
5. Operator training and skill improvement
1. **Skills Training**: Strengthen skills training for operators so that they can master the operating methods and programming techniques of CNC rolling bending machines to reduce tool wear caused by improper operation.
2. **Safety awareness improvement**: Improve the safety awareness of operators, follow operating procedures and safety standards, and avoid equipment damage and tool wear caused by operating errors.
Through the implementation of the above measures, the wear of the CNC rolling bending machine during the processing can be effectively reduced, and the service life and processing quality of the tool can be improved. At the same time, it can also reduce equipment maintenance costs and improve production efficiency and corporate economic benefits.
Manhart How to reduce wear during CNC roll bending machine processing?
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