How does Manhart (Guangdong) CNC Machine Tool Co., Ltd. control the parameters during the mechanical electric rolling process?

**How to control the parameters during the mechanical electric rolling process**
1、 Material selection and pretreatment
In the process of mechanical electric rolling, selecting the appropriate material is the first step. Materials with mechanical properties such as strength, toughness, and plasticity that meet production needs should be selected according to the requirements of the product. At the same time, the pre-treatment of materials is also crucial, including steps such as cleaning, rust removal, and oil removal, to ensure the cleanliness and flatness of the material surface and improve the quality of the rolling plate.
2、 Rolling speed and force
The speed and strength control of the rolling plate directly affect the forming quality and efficiency of the rolling plate. The rolling speed should be reasonably set based on the type and thickness of the material. Too fast a speed may cause uneven material deformation, while too slow a speed may reduce production efficiency. The control of force is equally important, and the force of the rolling machine should be adjusted reasonably based on the hardness and elasticity of the material to ensure that the material is uniformly stressed during the rolling process.
3、 Temperature control and management
Temperature is a key factor affecting the plasticity and deformation ability of materials. During the rolling process, the material should be heated appropriately to improve its plasticity and deformation ability. At the same time, it is necessary to strictly control the heating temperature to avoid damage to the material caused by high or low temperatures. In addition, attention should also be paid to the uniformity of heating to ensure that all parts of the material are uniformly heated and avoid generating thermal stress.
4、 Equipment calibration and maintenance
The accuracy and stability of the equipment are important factors in ensuring the quality of the rolling plate. The rolling machine should be regularly calibrated and maintained to ensure the accuracy and stability of the equipment. At the same time, key components of the equipment should be regularly inspected and replaced to avoid equipment failures affecting production.
5、 Security measures
Necessary safety measures should be taken during the rolling process to ensure the safety of operators. For example, safety guardrails and warning signs should be installed to prevent operators from accidentally touching the rolling machine. At the same time, necessary protective equipment should also be provided to operators, such as gloves, safety shoes, etc.
6、 Roll quality control
The quality control of rolled plates is an indispensable part of the production process. A comprehensive quality inspection system should be established to comprehensively inspect the size, shape, surface quality, and other aspects of the rolled board. At the same time, regular quality analysis and evaluation of the production process should be conducted to promptly identify problems and take measures for improvement.
7、 Data analysis and optimization
In the process of mechanical electric rolling, production data should be collected and analyzed to optimize the production process. For example, the influence of parameters such as rolling speed, force, and temperature on the quality of rolling can be analyzed to find the optimal combination of process parameters. In addition, data analysis can be used to identify bottlenecks and problems in the production process, propose improvement measures, and improve production efficiency and product quality.
In summary, controlling the parameters in the mechanical electric rolling process is a complex and critical task. By selecting materials reasonably, controlling the speed and strength of the rolling plate, managing temperature, calibrating and maintaining equipment, taking safety measures, controlling the quality of the rolling plate, and optimizing data analysis, the production efficiency and product quality of mechanical electric rolling plates can be effectively improved.