How does Manhart (Guangdong) CNC Machine Tool Co., Ltd. correctly evaluate the timing of replacing the bending wheel of CNC rolling and bending machines?

The correct evaluation of the timing for replacing the bending wheel of a CNC bending machine is crucial to ensuring the continuous and efficient operation of the equipment and stable product quality. Here are some suggestions for evaluating the timing of bending wheel replacement:
1. Regular inspection and maintenance:
-Develop a regular maintenance and inspection plan, including checking the surface wear, cracks, deformation, and other conditions of the bending wheel.
-Use professional tools such as measuring microscopes, calipers, etc. to measure the dimensional accuracy of the bending wheel.
-Check the lubrication of the bending wheel to ensure proper lubrication and reduce wear.
2. * * Processing Quality Evaluation * *:
-Regularly check the quality of processed workpieces, such as bending angle, arc radius, surface roughness, etc., and compare them with the expected quality.
-If a decrease in processing quality is found, it may be due to wear or deformation of the bending wheel, and replacement of the bending wheel should be considered at this time.
3. * * Usage frequency and duration * *:
-Record the usage time and number of workpieces processed by the CNC rolling and bending machine. When the manufacturer’s recommended bending wheel replacement cycle is reached, consider replacing the bending wheel.
-If the equipment is used frequently, the wear of the bending wheels may accelerate, and it is necessary to check the condition of the bending wheels more frequently.
4. * * Abnormal situation monitoring * *:
-During the operation of the equipment, closely monitor the working status of the bending wheel. If there is any abnormal sound, vibration, or temperature rise, the machine should be stopped for inspection in a timely manner.
-If severe wear, cracks, or other damage is found on the bending wheel, it should be replaced immediately.
5. * * Comprehensive consideration * *:
-Taking into account the above factors, combined with the actual operation of the equipment and processing needs, make a decision on the timing of replacing the bending wheel.
-If you are unsure about the condition of the bending wheel, you can consult the manufacturer’s technical support or professional maintenance personnel for more professional advice.
Finally, in order to avoid production interruptions and quality issues caused by untimely replacement of bending wheels, it is recommended to prepare spare bending wheels in advance and replace them in a timely manner when it is confirmed that the bending wheels need to be replaced, to ensure that the equipment can operate continuously and stably. At the same time, strengthening the maintenance and upkeep of equipment, reducing the risk of wear and damage to bending wheels, is also an important measure to extend the service life of bending wheels.